Automated QSFP Processing

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Revolutionizing 100G/200G/400G Transceiver Manufacturing with Automated Precision

Our advanced robot automated system is specifically engineered to optimize the production of high-performance transceivers, including 100G, 200G, and 400G modules. This innovative system integrates cutting-edge features that streamline processes, ensure product quality, and reduce downtime, ultimately improving efficiency in high-volume manufacturing environments.

Key Features

  • Form Factor Compatibility: QSFP-DD

    • The system supports the most widely used form factor for high-speed transceivers, ensuring seamless integration with industry standards.
  • Optical Interface: LC / SC / MT-MPO
    • Versatile support for different optical interfaces, including LC, SC, and MT-MPO, allowing flexibility in transceiver production across a variety of network applications.

  • Auto CVI (Cleaning and Visual Inspection of Optical Interfaces)

    • Automatic cleaning and high-precision visual inspection (CVI) of optical interfaces, ensuring that every transceiver meets the stringent standards required for optimal signal integrity and performance.
    • Automated cleaning of optical interfaces
    • Automated reporting

  • Auto Quality Control 4 X DUT 

    • Comprehensive quality checks, including:

    • EEPROM/Firmware Integrity Testing: Ensures the transceiver's programmable memory is correctly loaded and functioning.
    • Label Conformity Check: Verifies correct labeling for compliance and traceability.
    • DDM Diagnostics: Performs real-time Digital Diagnostic Monitoring (DDM) to assess parameters like temperature, voltage, and power output.

 

 

  • Optical Loopback Sensitivity Testing

    • The system performs average sensitivity testing on the transmitter DUT (TxDUT) while the receiver DUT (RxDUT) is calibrated, ensuring accurate performance metrics for high-speed signal transmission.
    • Connector cleaning every test.
    • Cleaning media consumption monitoring

  • Automatic Loading/Unloading 250 Transceivers.

    • The system can handle the automated loading and unloading of up to 25 trays, significantly enhancing throughput and reducing manual intervention in high-volume production environments.
    • Dispensing process trays as devices are consumed and stacking checked devices
    • Isolating triage devices of non conformance.
    • Database of device test results.

Why This System is Essential for 100G, 200G, and 400G Transceiver Manufacturing

  • Increased Production Efficiency

    • Automation reduces the need for manual handling and inspection, accelerating production cycles and ensuring a consistent flow of transceivers without bottlenecks.

  • Improved Quality Assurance

    • The integration of automatic cleaning, visual inspection, and electrical testing guarantees that every transceiver produced meets industry standards for performance and reliability, reducing failures and returns.

  • Versatile Compatibility

    • Supporting multiple optical interfaces and form factors, this system can be adapted for a range of transceiver designs, making it an ideal solution for manufacturers focused on producing 100G, 200G, and 400G modules.

  • Cost Savings

    • By automating key processes such as CVI, EEPROM testing, and sensitivity calibration, labor costs are minimized, and production accuracy is maximized, leading to long-term cost savings for manufacturers.

  • Scalability

    • With the ability to handle high-volume production, the system is scalable to meet growing market demands for transceivers, whether in data centers or telecom infrastructures.